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Applications Gallery

Vehical sensor part created with Macromelt Suited for packaging of vehicle sensors, Macromelt® low-pressure molding solution is composed of polyamide hot melt and available in various formulations. Material and process solution simultaneously encapsulates sensor's circuitry and forms outer shell of component to enable self-contained, integrated component. Available in amber or black, product is resistant to fluids found in automotive environment.
Before and after Macromelt moulding

Over-mould is a finger grip, strain relief, flex control and anti vibration seal all-in-one.

 Improves use & reliability and reduces cost.

 

Before and after Macromelt moulding Encapsulated sensor is protected from harsh environment and provides strain relief and fixings.
Before and after Macromelt moulding Multi-connector module has no case. Instead pcb is over-moulded to provide a robust component.

The flat surface is printed with logo and data to create the finished product.

Before and after Macromelt moulding USB memory stick is given extra appeal by over-moulding an attractive shape and colour.

Identity marks are added to the mould.

Before and after Macromelt moulding The mould incorporates an external cavity, more costly to create with other materials. Strain relief, protection, reliability, aesthetic appeal, shape and cost reduction come together in this component.
Before and after Macromelt moulding 

The insulation properties of low pressure polyamide make it suitable for high voltage applications.

Sometimes protecting IP is also important: encapsulation can help.

 

Before and after Macromelt moulding Mechanical and electrical protection of small wiring assemblies is fast and simple


For more information on...

Cavist Over moulding can replace housing, potting and encapsulating in just one operation... 
Macromelt Macromelts are engineering hot-melt adhesives for industrial applications in various market segments...
FAQ Frequently asked questions on over - moulding, Macromelt® Materials, Moulding Process, Moulding Machines & Mould sets.
 
Back to Over-moulding page

  
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Last modified: November 13, 2007