Application Gallery

Over-moulded Cable Assemblies

Engineering Solutions can over-mould your cable assemblies and even high voltage test them to your customer specification thereby meeting today’s challenging needs for quality, service and cost.

For pricing and further information, please contact HAMMOND or call our dedicated sales team on: +44 (0)1525-373800

Over-moulded leads are extremely durable greatly improving reliability, plus their professional look enhances product appeal. They are also great value compared to many other types of cable assembly. Strain relief, bushes, boots and grommets molded to your specific application increase the strength and integrity of your cabling for little cost. 

Tooling for custom over-moulds starts at as little as £750, making moulded cables a reality for your product. 

For ePOS, and other hand held data collection systems, where constant movement and stressing of cables occur, a design needs to take into account many factors:

• strengthening wire - connector junctions with molded boots

• backfilling RJ plugs

• grommets, strain relief fittings and bushes

• imbedding PCB’s and integral power jacks into connector over-molds

• retraction strength and stretch length of coiled/retractable cables 

• user access points and their integrity

• material selection for specific application

• aesthetics of over-moulds, strain relief and colours

Our dedicated team has extensive experience of moulded cable assemblies and electronics used in many industries right across the electronics industry and will help take your design from concept to production in a matter of weeks.